{"id":1522,"date":"2022-06-26T08:21:58","date_gmt":"2022-06-26T08:21:58","guid":{"rendered":"https:\/\/o3smart.com\/?page_id=1522"},"modified":"2023-04-26T10:12:52","modified_gmt":"2023-04-26T10:12:52","slug":"rpc-case-study","status":"publish","type":"page","link":"https:\/\/www.nerovate.com\/O3\/case-studies\/rpc-case-study\/","title":{"rendered":"RPC Case Study"},"content":{"rendered":"

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Case Studies<\/a> \/ RPC Case Study<\/h4>\n

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Rigid Plastic
\nCompany<\/h1>\n

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Understanding Challenges As Opportunities<\/h3>\n

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The Rigid Plastic Company faced challenging and increasing delivery costs. Unable to identify the root causes for unexpected downtime, machines often had to be shut down for long periods leading to high levels of waste, increased costs and a negative impact on quality and equipment effectiveness.<\/div>\n

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Frequent and unplanned downtimes were often difficult to predict with no clearly identifiable root cause.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”High Levels of Case” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/image-54.png” image_max_width=”4%” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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Downtime led to high levels of waste across the production and manufacturing process.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”Lower Levels of Quality” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/three-3.png” image_max_width=”5%” image_spacing=”21px” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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Quality and overall equipment efficiency was low and needed to be optimised.<\/span><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n

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How O3 Enabled Smarter Manufacturing
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We deployed the following solutions to help RPC achieve the desired results:<\/div>\n

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To identify key process parameters and their effect on quality. These provided operators with early warnings against breakdowns, to ensure corrective actions and reduce unplanned downtime.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”Production” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/image-54.png” image_max_width=”4%” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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To connect and monitor its utilities and machines, this provided visibility into key parameters at each stage of utility operations.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”O3 Progressive and Autonomous Maintenance” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/three-3.png” image_max_width=”5%” image_spacing=”21px” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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To take proactive actions before failure, and streamline the maintenance process.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
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Gallery<\/h3>\n

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Discover The Results
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The Commercial Printing Company were able to exceed their targets and improve their performance and key parameters, most notably:\n<\/div>\n

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Reduction in Unplanned Downtime<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”6.0%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66f1b11dc9b51f67e228_Breakdown-Gear.png” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”24px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Reduction in Waste<\/div>\n<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” make_equal=”on” _builder_version=”4.17.4″ _module_preset=”default” width=”100%” max_width=”1431px” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”60.0%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66e75443fdc3ff6fd150_Factory.webp” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”19px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Reduction in Customer Complaints<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”90.0%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66f1b11dc9b51f67e228_Breakdown-Gear.png” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”24px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Improved Delivery Performance<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/figure>\n
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[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

Case Studies \/ RPC Case StudyRigid Plastic CompanyUnderstanding Challenges As OpportunitiesThe Rigid Plastic Company faced challenging and increasing delivery costs. Unable to identify the root causes for unexpected downtime, machines often had to be shut down for long periods leading to high levels of waste, increased costs and a negative impact on quality and equipment […]<\/p>\n","protected":false},"author":4,"featured_media":0,"parent":1059,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","inline_featured_image":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-1522","page","type-page","status-publish","hentry"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/pages\/1522","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/comments?post=1522"}],"version-history":[{"count":16,"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/pages\/1522\/revisions"}],"predecessor-version":[{"id":987486746,"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/pages\/1522\/revisions\/987486746"}],"up":[{"embeddable":true,"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/pages\/1059"}],"wp:attachment":[{"href":"https:\/\/www.nerovate.com\/O3\/wp-json\/wp\/v2\/media?parent=1522"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}