{"id":1270,"date":"2022-06-19T15:11:27","date_gmt":"2022-06-19T15:11:27","guid":{"rendered":"https:\/\/o3smart.com\/?page_id=1270"},"modified":"2023-04-26T10:14:57","modified_gmt":"2023-04-26T10:14:57","slug":"lpc-case-study","status":"publish","type":"page","link":"https:\/\/www.nerovate.com\/O3\/case-studies\/lpc-case-study\/","title":{"rendered":"LPC Case Study"},"content":{"rendered":"

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Case Studies<\/a> \/ LPC Case Study<\/h4>\n

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Liquid packaging
\ncompany<\/h1>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.17.4″ _module_preset=”default” background_enable_color=”off” background_image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/06\/bk-2.jpg” parallax=”on” custom_margin_tablet=”” custom_margin_phone=”” custom_margin_last_edited=”on|phone” custom_padding=”7vh||7vh||true|false” global_colors_info=”{}”][et_pb_row use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” module_id=”scroll” _builder_version=”4.17.4″ _module_preset=”default” custom_margin=”||||false|false” custom_margin_tablet=”10vh||||false|false” custom_margin_phone=”3vh||||false|false” custom_margin_last_edited=”on|phone” custom_css_main_element=”align-items:center;” collapsed=”on” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” background_enable_image=”off” background_size=”contain” global_colors_info=”{}”][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” text_font=”||||||||” text_text_color=”#FFFFFF” text_font_size=”13px” header_3_font=”||||||||” header_3_text_align=”center” header_3_text_color=”#24315E” header_3_font_size=”42px” header_3_line_height=”1.3em” header_4_font=”|300|||||||” header_4_text_color=”#05057C” background_layout=”dark” animation_style=”slide” animation_delay=”200ms” global_colors_info=”{}”]<\/p>\n

Understanding Challenges As Opportunities<\/h3>\n

[\/et_pb_text][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”1.6em” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

The Liquid Packaging Company sought to reduce its workforce and improve productivity, whilst ensuring performance levels did not deteriorate. Furthermore, they faced increased customer complaints in regard to quality and delivery schedule<\/div>\n

[\/et_pb_text][et_pb_button button_url=”https:\/\/www.nerovate.com\/O3\/book-a-demo\/” button_text=”Book Your Demo” button_alignment=”center” _builder_version=”4.17.4″ _module_preset=”default” custom_button=”on” button_text_color=”#FFFFFF” button_bg_color=”#27af5d” custom_margin=”||||false” custom_padding=”14px||14px||true|false” global_colors_info=”{}”][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”Limited Productivity” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/image-53.png” image_max_width=”4%” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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The Liquid Packaging Company had a large workforce with low levels of productivity.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”High Customer Complaints” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/image-54.png” image_max_width=”4%” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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There were increased levels of customer complaints, particularly across item quality and delivery schedules.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”Quality Management” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/three-3.png” image_max_width=”5%” image_spacing=”21px” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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In a number of cases output quality was inconsistent and monitoring this was difficult.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
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How O3 Enabled Smarter Manufacturing
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[\/et_pb_text][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”1.6em” text_orientation=”center” global_colors_info=”{}” custom_margin=”||9px|||”]<\/p>\n

We deployed O3 Lean Apps to rollout, digitalize and standardize Autonomous and Predictive Maintenance (AM, PM) Safety, Quality & Production processes across the plant.<\/div>\n

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To record machine defects, track the progress of defect solving and tracking the execution of maintenance to save time and increase efficiency.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”O3 Quality” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/image-54.png” image_max_width=”4%” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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To track and control the process parameters, execute all the quality checks with a paperless process, and record non-conformities and complaints in one platform.<\/div>\n<\/div>\n<\/div>\n
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To optimize the output of plant equipment, personnel, and materials. As well as to identify and improve areas of operational ine\u2000ciency within the plant.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.17.4″ _module_preset=”default” custom_padding=”0px|||||” global_colors_info=”{}”][et_pb_row _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” text_font=”||||||||” text_text_color=”#FFFFFF” text_font_size=”13px” header_3_font=”||||||||” header_3_text_align=”center” header_3_text_color=”#24315E” header_3_font_size=”42px” header_3_line_height=”1.3em” header_4_font=”|300|||||||” header_4_text_color=”#05057C” background_layout=”dark” custom_margin=”21px|||||” animation_style=”slide” animation_delay=”200ms” global_colors_info=”{}”]<\/p>\n

Gallery<\/h3>\n

[\/et_pb_text][et_pb_gallery gallery_ids=”3308,3309,3310″ fullwidth=”on” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_gallery][\/et_pb_column][\/et_pb_row][et_pb_row use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” module_id=”scroll” _builder_version=”4.17.4″ _module_preset=”default” custom_margin=”||||false|false” custom_margin_tablet=”10vh||||false|false” custom_margin_phone=”3vh||||false|false” custom_margin_last_edited=”on|phone” custom_css_main_element=”align-items:center;” collapsed=”on” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” background_enable_image=”off” background_size=”contain” global_colors_info=”{}”][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” text_font=”||||||||” text_text_color=”#FFFFFF” text_font_size=”13px” header_3_font=”||||||||” header_3_text_align=”center” header_3_text_color=”#24315E” header_3_font_size=”42px” header_3_line_height=”1.3em” header_4_font=”|300|||||||” header_4_text_color=”#05057C” background_layout=”dark” custom_margin=”49px|||||” animation_style=”slide” animation_delay=”200ms” global_colors_info=”{}”]<\/p>\n

Discover The Results
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[\/et_pb_text][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”1.6em” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

The Commercial Printing Company were able to exceed their targets and improve their performance and key parameters, most notably:\n<\/div>\n

[\/et_pb_text][et_pb_button button_url=”https:\/\/www.nerovate.com\/O3\/book-a-demo\/” button_text=”Book Your Demo” button_alignment=”center” _builder_version=”4.17.4″ _module_preset=”default” custom_button=”on” button_text_color=”#FFFFFF” button_bg_color=”#27af5d” custom_margin=”||||false” custom_padding=”14px||14px||true|false” global_colors_info=”{}”][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_row column_structure=”1_3,1_3,1_3″ use_custom_gutter=”on” make_equal=”on” _builder_version=”4.17.4″ _module_preset=”default” width=”100%” max_width=”1431px” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”7%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66e75443fdc3ff6fd150_Factory.webp” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”24px” body_line_height=”1.6em” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Overall\u00a0Equipment Efficiency (OEE)\u00a0Increase<\/div>\n<\/div>\n
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Reduction in Costs, Increasing Savings<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”35%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66fa05ac7582b5ffb56b_Worker-Gear.png” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”24px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Reduction in Customer Complaints<\/div>\n<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_3,1_3,1_3″ use_custom_gutter=”on” make_equal=”on” _builder_version=”4.17.4″ _module_preset=”default” width=”100%” max_width=”1431px” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”71%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66e75443fdc3ff6fd150_Factory.webp” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”24px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Reduction in Workplace Accidents<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”98%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66f1b11dc9b51f67e228_Breakdown-Gear.png” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”24px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Improved Delivery Performance (OTIF)<\/div>\n<\/div>\n
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Reduction in Waste in the Manufacturing Process<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/figure>\n
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[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

Case Studies \/ LPC Case StudyLiquid packaging companyUnderstanding Challenges As OpportunitiesThe Liquid Packaging Company sought to reduce its workforce and improve productivity, whilst ensuring performance levels did not deteriorate. Furthermore, they faced increased customer complaints in regard to quality and delivery schedule

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