{"id":1257,"date":"2022-06-19T14:16:42","date_gmt":"2022-06-19T14:16:42","guid":{"rendered":"https:\/\/o3smart.com\/?page_id=1257"},"modified":"2023-03-21T13:28:48","modified_gmt":"2023-03-21T13:28:48","slug":"ogc-case-study","status":"publish","type":"page","link":"https:\/\/www.nerovate.com\/O3\/case-studies\/ogc-case-study\/","title":{"rendered":"OGC Case Study"},"content":{"rendered":"

[et_pb_section fb_built=”1″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#05057C” use_background_color_gradient=”on” background_color_gradient_stops=”rgba(5,5,124,0.69) 0%|rgba(5,5,124,0.58) 100%” background_color_gradient_overlays_image=”on” background_image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/06\/OGC_Glass-manufacture-vertical.jpg” min_height=”70vh” custom_margin=”-3px||||false|false” custom_css_main_element=”display:flex;” collapsed=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.17.4″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_margin_tablet=”7vh||30px||false|false” custom_margin_phone=”2vh||||false|false” custom_margin_last_edited=”on|phone” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”13%” custom_css_main_element=”align-self:center;” locked=”off” collapsed=”on” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” header_4_font=”|300|||||||” header_4_text_color=”#FFFFFF” custom_margin=”||5px|||” animation_style=”fade” global_colors_info=”{}” link_text_color__hover_enabled=”on|hover” link_text_color__hover=”#0FCF9C”]<\/p>\n

Case Studies<\/a> \/ GC Case Study<\/h4>\n

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Glass company<\/h1>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.17.4″ _module_preset=”default” background_enable_color=”off” background_image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/06\/bk-2.jpg” parallax=”on” custom_margin_tablet=”” custom_margin_phone=”” custom_margin_last_edited=”on|phone” custom_padding=”7vh||7vh||true|false” global_colors_info=”{}”][et_pb_row use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” module_id=”scroll” _builder_version=”4.17.4″ _module_preset=”default” custom_margin=”||||false|false” custom_margin_tablet=”10vh||||false|false” custom_margin_phone=”3vh||||false|false” custom_margin_last_edited=”on|phone” custom_css_main_element=”align-items:center;” collapsed=”on” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” background_enable_image=”off” background_size=”contain” global_colors_info=”{}”][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” text_font=”||||||||” text_text_color=”#FFFFFF” text_font_size=”13px” header_3_font=”||||||||” header_3_text_align=”center” header_3_text_color=”#24315E” header_3_font_size=”42px” header_3_line_height=”1.3em” header_4_font=”|300|||||||” header_4_text_color=”#05057C” background_layout=”dark” animation_style=”slide” animation_delay=”200ms” global_colors_info=”{}”]<\/p>\n

Understanding Challenges As Opportunities<\/h3>\n

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At The Glass Company, there were scattered supervisory control and data acquisition systems SCADA interfaced with the furnace, batch area and cold end respectively. However, there was no visibility of the shop floor processes to the middle and higher management.\n<\/div>\n

[\/et_pb_text][et_pb_button button_url=”https:\/\/www.nerovate.com\/O3\/book-a-demo\/” button_text=”Book Your Demo” button_alignment=”center” _builder_version=”4.17.4″ _module_preset=”default” custom_button=”on” button_text_color=”#FFFFFF” button_bg_color=”#27af5d” custom_margin=”||||false” custom_padding=”14px||14px||true|false” global_colors_info=”{}”][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”No Visibility of Shop-Floor Processes” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/image-53.png” image_max_width=”4%” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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There was scattered supervisory control and data acquisition with a mix of systems and processes.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”No Power Consumption Monitoring” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/image-54.png” image_max_width=”4%” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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A lack of power consumption monitoring was limiting the Glass Company’s potential.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”Reported Safety Incidents” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/three-3.png” image_max_width=”5%” image_spacing=”21px” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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A number of Safety Incidents were reported with a lack of processes in place to manage and trace these.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
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How O3 Enabled Smarter Manufacturing
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We implemented Edge, Production, Productivity and Quality modules to get real-time smart insights of Overall equipment effectiveness (OEE), downtime and quality issues.\n<\/div>\n

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To connect the scattered SCADA sources and consolidate the data.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”O3 AI Advance Analytics” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/image-54.png” image_max_width=”4%” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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To monitor and optimize power consumption.<\/div>\n<\/div>\n<\/div>\n
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[\/dsm_pricelist_child][\/dsm_pricelist][dsm_pricelist content_orientation=”center” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|600|||||||” header_text_color=”#04121f” content_text_color=”#727272″ content_font_size=”19px” content_line_height=”1.8em” global_colors_info=”{}”][dsm_pricelist_child title=”O3 Quality” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/three-3.png” image_max_width=”5%” image_spacing=”21px” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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To integrate online quality inspection systems to control product quality, improve process capability and enable quality teams to analyse real-time smart insights to solve root cause problems.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/section>\n
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Gallery<\/h3>\n

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Discover The Results
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[\/et_pb_text][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” text_text_color=”#000000″ text_font_size=”18px” text_line_height=”1.6em” text_orientation=”center” global_colors_info=”{}” theme_builder_area=”post_content”]<\/p>\n

The Commercial Printing Company were able to exceed their targets and improve their performance and key parameters, most notably:\n<\/div>\n

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Decrease in Yield Variability<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”19.9%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66fa05ac7582b5ffb56b_Worker-Gear.png” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”24px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Decrease in Quality Issues<\/div>\n<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” make_equal=”on” _builder_version=”4.17.4″ _module_preset=”default” width=”100%” max_width=”1431px” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”2.0%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66e75443fdc3ff6fd150_Factory.webp” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”28px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Increase in Yield<\/div>\n<\/div>\n
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[\/et_pb_blurb][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.17.4″ _module_preset=”default” background_color=”#eaf1fd” custom_padding=”7vh||7vh||true|false” border_radii=”on|8px|8px|8px|8px” border_color_all=”#0F0FD1″ global_colors_info=”{}”][et_pb_blurb title=”2.0%” image=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/11\/633d66f1b11dc9b51f67e228_Breakdown-Gear.png” _builder_version=”4.17.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”72px” body_font=”|600|||||||” body_text_color=”#000000″ body_font_size=”24px” text_orientation=”center” global_colors_info=”{}”]<\/p>\n

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Decrease in Trim\u00a0Losses<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/figure>\n
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[\/et_pb_blurb][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ disabled_on=”on|on|on” _builder_version=”4.17.4″ _module_preset=”default” background_color=”#F5F5F5″ custom_margin=”||||false|false” custom_padding=”10vh||10vh||true|false” disabled=”on” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.17.4″ _module_preset=”default” animation_style=”slide” animation_direction=”bottom” animation_intensity_slide=”11%” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.nerovate.com\/O3\/wp-content\/uploads\/2022\/06\/O3_Commercial-Printing_Case-Study3.png” alt=”O3_Commercial-Printing_Case-Study3″ title_text=”O3_Commercial-Printing_Case-Study3″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” header_4_font=”|700||on|||||” global_colors_info=”{}”]<\/p>\n

Download the detailed case study<\/h4>\n

Learn how OCP were able to exceed their targets and improve their performance and key parameters<\/p>\n

[\/et_pb_text][et_pb_code _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”][contact-form-7 id=”1234″ title=”Commercial-Printing_Case-Study”][\/et_pb_code][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

Case Studies \/ GC Case StudyGlass companyUnderstanding Challenges As Opportunities At The Glass Company, there were scattered supervisory control and data acquisition systems SCADA interfaced with the furnace, batch area and cold end respectively. However, there was no visibility of the shop floor processes to the middle and higher management.

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